Diamec 232 Common Spare Parts – Service kits Catalog Update

Epiroc Diamec 232 Service Kits
DIAMEC 232 Spare Part Recommendations
Ref. Description Part Quantity for Comment
No. Number 1 Year 2 Years 3 Years
Feed Frame
1 Packing Kit 3716 0168 90 1 1 2 Feed cylinder
2 Overhaul Kit, 3716 0034 90 1 Feed frame, 850mm
3 Replacement Kit, 3716 0270 90 1 2 3 Feed wires
4 Replacement Kit, 3716 1005 90 1 2 2 Guide shoes
5 Maintenance Kit, 3716 1857 90 1 2 Chain wheel bearings
6 Feed cylinder 3716 0168 00 1 Compl. 425mm stroke
Rotation Unit
1 Packing Kit 3716 0248 92 1 1 2 Rotation unit
2 Overhaul Kit, 3716 0181 90 1 2 3 Chuck
3 Overhaul Kit, 3716 0248 93 1 Rotation unit
4 Packing Kit, 3716 0429 90 1 Hyd. motor
5 Hydr. motor 3716 0429 00 1
6 Shaft 3716 0003 00 1
7 Distributor 3716 0012 00 1
8 Rubber muff 3716 0022 00 4 8 10
9 Chuck Jaw Kit 2 4 6 Related to size
Rod holder
1 Overhaul Kit, 3716 0154 91 1 2 Rodholder
2 Overhaul Kit, 3716 0147 90 1 2 3 Hydraulic grip
3 RH Jaw Kit 2 4 6 Related to size
Control Panel
1 Packing Kit, 3716 0186 92 1 1 Feed valve
2 Packing Kit, 3716 0186 94 1 1 Control panel
3 Overhaul Kit, 3715 3138 90 1 1 Spool
4 Hose Set, 3716 0186 91 1 Control panel
5 Feed valve 3716 4649 01 1 1 Control panel
 Power Unit PU-20E
1 Packing Kit, main pump 3716 0452 90 1 PU-20E/D
2 Packing Kit, service pump 3716 0451 90 1 PU-20E/D
3 Filter Kit 3716 0107 90 1 2 3 Filters
 Flush pump TRIDO 45
1 Piston Kit 3715 8309 00 1 1 2 Compl. for 3 pistons
2 Short Cup Kit 3715 8310 00 1 Compl. for 3 pistons
3 PAL Seal Kit 3715 8313 00 1 2 Compl. for 3 pistons
4 PALS Sleeve Kit 3715 8315 00 1 2 Compl. for 3 pistons
5 Discharge Valve Kit 3715 8314 00 1 1 2
6 Cylinder 3715 8294 00 3
7 Inlet valve 3715 8288 00 3
8 Back up ring 3715 8284 00 3
9 Oil seal 3715 8280 00 3
10 Washer 3715 8279 00 3
11 Piston rod 3715 8277 00 3
12 Water Hose Set 8492 0211 11 1 Suction & delivery hose
 Alternatives
Field Kit, 8314 0119 01 A recommendation of parts to be kept on site.
Back-up Kit, 3716 5916 90 A selection of parts, i.e. minimum recommendations.
Item Description Atlas Copco Part Number Qty for 1 Year Qty for 2 Years Comments
Engine Spares Cummins QSC 8.3 Tier 3 Current
1 Fan Belt 3760008978 1 2
2 Starter 3760008979 1 1
3 Fuel Supply Pump 3760008980 1 1
4 Air Filter Primary 3760008073 6 12
5 Air Filter Secondary 3760008074 6 12
6 Oil Filters 3760008072 12 24
7 Fuel Filter 3760008983 6 12
8 Fuel Filter Racor Water Separator 3760008961 6 12
9 Fuel Filter Secondary 3760008984 6 12
10 Coolant Filter Element 3760008982 5 10
Hydraulic Filters
1 Return Filter 3760004894 3 6
2 Auxiliary Pumps Filter Element 3760004890 3 6
3 Main Pump Filter 3760004888 3 6
4 Case Drain Filter 3760005230 3 6
5 Tank Breather 3760009018 2 4
Hydraulic Group
1 Seal Kit for Main Pump 3760005919 3760008830 1 1
2 Seal Kit For Auxiliary Pump 3760008063 3760008832 1 1
3 Seal Kit for Rotation Motor 3760009216 3760007906 1 1
4 Seal Kit For Secondary Pump 3760004808 3760008831 1 1
5 O-ring through drive for Pump 3760008063 3760008833 1 1
6 Seal Kit (O-ring face hydraulic hoses) 3760012053 1 1
7 Seal Kit (Rexroth Main Valve bank) 3760010610 1 1
8 Hydraulic Motor Mud Mixer (0.45 CU IN) 3760004885 1 2 Used on CS3001 & CS4002
9 Hydraulic Motor Seal Kit (0.7 CU IN) 3760008650 Normally used on CS1000 P4
Rotation Group
1 Oil Pump (Lube Pump) 3760008802 1 0 Rot. Head “P”
2 HV Chain 1 in. 3760007513 1 0 Rot. Head “P”
3 Oil Filter (Lube System) 3760007161 12 24 Rot. Head “P”
4 Shim Kit 3760010584 1 0 Rot. Head “P”
5 Key #404 3760007177 1 0 Rot. Head “P”
6 Rebuild Kit “P” Size CS Drillhead 3760010585 0 1 Rot. Head “P” & Funk Trans.
7 Bearing (Thrust) 3760007186 2 0 Chuck
3716 0034 90
Pos. No. Part number Quantity Description Remark
3 0211 1381 00 0211138100 CAP SCREW MC6S 10 x 130
4 0291 1111 00 0291111100 LOCK NUT M10 LM6M 6924-8
6 3716 0270 00 3716027000 WIRE TURBOLIFT DIA8 L=3157
9 3716 0168 90 3716016890 PACKING SET FEED CYLINDER
16 3716 0271 00 3716027100 WIRE TURBOLIFT DIA8 L=4489
17 3716 0063 00 3716006300 GUIDE BAR N/A
18 0147 1322 03 0147132203 SCREW M8x16 FZB M6S 8 x 16
19 0335 1140 00 0335114000 CIRCLIP SGA 40 SGA 40 DIN 471
23 3716 0275 00 3716027500 PULLEY N/A
25 0190 1360 00 0190136000 SET SCREW P6SS 10 x 20
26 3716 1005 00 3716100500 CHANNEL N/A
27 0147 1367 03 0147136703 SCREW M10x50 FZB M6S 10 x 50 8.8 FZB
28 3716 1004 00 3716100400 GUIDE SHOE N/A
29 0301 2344 00 0301234400 WASHER 10 BRB 10.5 x 20 x 2
30 3716 1857 00 3716185700 BEARING HK 4016 2RS
31 0544 2106 00 0544210600 LUB. NIPPLE M6 x I
36 3716 1003 00 3716100300 PLATE N/A
39 3716 0059 00 3716005900 SPRING 15 x 67.5
42 0211 1329 00 0211132900 CAP SCREW MC6S 8 x 45
56 0211 1246 00 0211124600 CAP SCREW MC6S 6 x 16
57 0147 1246 03 0147124603 SCREW M6x16 FZB M6S 6 x 16
60 3715 3880 90 3715388090 PACKING KIT, MVCS66ER BACK PRESSURE VALVE
67 0196 1322 00 0196132200 SET SCREW SK6SS 8 x 16
3716 1005 90
Pos. No. Part number Quantity Description Remark
25 0147 1368 03 8 SCREW
27 0147 1367 03 8 SCREW
29 0301 2344 00 8 WASHER
70 3716 1003 00 2 PLATE
71 3716 1004 00 2 GUIDE SHOE
72 3716 1005 00 2 CHANNEL
73 0190 1360 00 6 SET SCREW
77 0291 1111 00 8 LOCK NUT
3716 1857 90
Pos. No. Part number Quantity Description Remark
19 0335 1140 00 6 CIRCLIP SGA 40 SGA 40 DIN 471
22 3716 0277 00 2 SHAFT N/A
30 3716 1857 00 8 BEARING HK 4016 2RS
31 0544 2106 00 3 LUB. NIPPLE M6 x I
34 3716 0278 00 1 SHAFT N/A
58 0196 1319 00 1 SET SCREW SK6SS 8 x 10
67 0196 1322 00 1 SET SCREW SK6SS 8 x 16
3716 0270 90
Pos. No. Part number Quantity Description Remark
6 3716 0270 00 1 WIRE DIA 8 L=3157
16 3716 0271 00 1 WIRE DIA 8 L=4489
39 3716 0059 00 4 SPRING 15 x 67.5
42 0211 1329 00 2 CAP SCREW MC6S 8 x 45
56 0211 1246 00 2 CAP SCREW MC6S 6 x 16
57 0147 1246 03 2 SCREW M6S 6 x 16
67 0196 1322 00 3 SET SCREW SK6SS 8 x 16
3716 0248 93
Pos. No. Part number Quantity Description Remark
1 3716 0429 90 3716042990 PACKING SET N/A
2 0211 1363 00 0211136300 CAP SCREW MC6S 10 x 30
3 3715 3211 00 3715321100 GASKET N/A
9 0504 2502 00 0504250200 BALL BEARING 3302 ATN9
10 0335 2141 00 0335214100 CIRCLIP SGH 42 DIN 472
11 0663 2122 00 0663212200 O-RING 15.3 x 2.4 70 GR
13 0211 1325 00 0211132500 CAP SCREW MC6S 8 x 25
15 0666 6000 11 0666600011 SEAL BAB SL 70 X 90 X 7
16 0211 1321 00 0211132100 CAP SCREW MC6S 8 x 14
19 0335 2165 00 0335216500 CIRCLIP SGH 90 DIN 472
20 0508 1100 18 0508110018 BEARING NU 1012 ML
22 0663 6146 00 0663614600 O-RING 109.5 x 3 70 GR
24 0663 6139 00 0663613900 O-RING 74.5 x 3 70 GR
25 0661 1536 00 0661153600 BACK-UP RING 75 x 80 x 1.3
27 0502 2116 00 0502211600 BALL BEARING 6216
28 0663 6152 00 0663615200 O-RING 139.5 x 3
30 0300 0274 08 0300027408 PLAIN WASHER SBRB 21 x 37 x 4 DIN
31 0663 6140 00 0663614000 O-RING 79.5 x 3
32 0661 1537 00 0661153700 BACK-UP RING 80 x 85 x 1.3
33 0663 6143 00 0663614300 O-RING 94.5 x 3 70 GR
34 3716 0262 00 3716026200 WEAR WASHER N/A
35 3716 0022 00 3716002200 RUBBER MUFF N/A
37 0663 6149 00 0663614900 O-RING 124.5 x 3
39 3716 0268 00 3716026800 SPRING N/A
41 3716 0261 00 3716026100 PARALLEL PIN 10p6 x 20
44 3715 3202 00 3715320200 PLUG 8.4 X 10
45 3716 0010 00 3716001000 WEAR RING N/A
46 0666 6000 22 0666600022 SEAL 90 x 110 x 7.5/8.5
50 0663 6136 00 0663613600 O-RING 59.5 x 3 70 GR
51 3716 0009 00 3716000900 WEAR RING N/A
57 0291 1116 00 0291111600 LOCK NUT M20 M20 LM6M
59 0211 1246 00 0211124600 CAP SCREW MC6S 6 x 16
64 0661 1029 00 0661102900 SEAL WASHER TREDO 118
65 0661 1014 00 0661101400 SEAL WASHER TREDO 12
66 3716 2831 00 3716283100 GASKET N/A
3716 0248 92
Pos. No. Part number Description Remark
3 3715 3211 00 3715321100 GASKET N/A
10 0335 2141 00 0335214100 CIRCLIP SGH 42 DIN 472
11 0663 2122 00 0663212200 O-RING 15.3 x 2.4 70 GR
15 0666 6000 11 0666600011 SEAL BAB SL 70 X 90 X 7
19 0335 2165 00 0335216500 CIRCLIP SGH 90 DIN 472
22 0663 6146 00 0663614600 O-RING 109.5 x 3 70 GR
24 0663 6139 00 0663613900 O-RING 74.5 x 3 70 GR
25 0661 1536 00 0661153600 BACK-UP RING 75 x 80 x 1.3
28 0663 6152 00 0663615200 O-RING 139.5 x 3
31 0663 6140 00 0663614000 O-RING 79.5 x 3
32 0661 1537 00 0661153700 BACK-UP RING 80 x 85 x 1.3
33 0663 6143 00 0663614300 O-RING 94.5 x 3 70 GR
37 0663 6149 00 0663614900 O-RING 124.5 x 3
46 0666 6000 22 0666600022 SEAL 90 x 110 x 7.5/8.5
50 0663 6136 00 0663613600 O-RING 59.5 x 3 70 GR
64 0661 1029 00 0661102900 SEAL WASHER TREDO 118
65 0661 1014 00 0661101400 SEAL WASHER TREDO 12
66 3716 2831 00 3716283100 GASKET N/A
3716 0181 90
Pos. No. Part number Quantity Description Remark
2 0211 1363 00 0211136300 CAP SCREW MC6S 10 x 30
13 0211 1325 00 0211132500 CAP SCREW MC6S 8 x 25
31 0663 6140 00 0663614000 O-RING 79.5 x 3
32 0661 1537 00 0661153700 BACK-UP RING 80 x 85 x 1.3
33 0663 6143 00 0663614300 O-RING 94.5 x 3 70 GR
34 3716 0262 00 3716026200 WEAR WASHER N/A
35 3716 0022 00 3716002200 RUBBER MUFF N/A
37 0663 6149 00 0663614900 O-RING 124.5 x 3
39 3716 0268 00 3716026800 SPRING N/A
41 3716 0261 00 3716026100 PARALLEL PIN 10p6 x 20
3716 0429 91
Pos. No. Part number Quantity Description Remark
6 0663 2128 00 0663212800 O-RING 26.2 x 3 70 Grader
12 0663 2126 00 0663212600 O-RING 22.2 x 3
15 0291 1110 00 0291111000 LOCK NUT M8 LM6M
16 3716 0317 00 3716031700 WHEEL N/A
17 3715 0353 00 3715035300 BELLOWS V6-289
18 0661 1503 00 0661150300 BACK-UP RING 13 x 9 x 1.3
19 0663 2115 00 0663211500 O-RING 8.3 x 2.4
20 0663 9184 00 0663918400 O-RING 26.58 x 3.53
3716 0248 91
Pos. No. Part number Quantity Description Remark
1 3716 0429 80 3716042980 MOTOR HYDRAULIC
4 3716 0379 00 3716037900 HOUSING ÄMNE 3716 0379-70
5 3716 0249 00 3716024900 PINION N/A
11 0663 2122 00 0663212200 O-RING 15.3 x 2.4 70 GR
12 3716 0251 00 3716025100 SHAFT N/A
14 3716 0250 00 3716025000 GEAR WHEEL N/A
43 3716 0252 00 3716025200 SHAFT N/A
59 0211 1246 00 0211124600 CAP SCREW MC6S 6 x 16
61 0211 1363 00 0211136300 CAP SCREW MC6S 10 x 30
63 3715 8807 00 3715880700 PLUG UN 3/4 x 16
64 0661 1029 00 0661102900 SEAL WASHER TREDO 118
65 0661 1014 00 0661101400 SEAL WASHER TREDO 12
66 3716 2831 00 3716283100 GASKET N/A
0211 1336 00 0211133600 CAP SCREW MC6S 8 x 80
3716 0154 91
Pos. No. Part number Quantity Description Remark
1 3716 0353 00 3716035300 PARALLEL PIN N/A
5 0544 2162 00 0544216200 LUB. NIPPLE H1 KR 1/8
8 3716 0161 00 3716016100 BUSHING GLY PG 303415
9 3716 0159 00 3716015900 SPRING STECE 12380
10 0192 1319 00 0192131900 SET SCREW T6SS M8 x 10
11 0335 2167 00 0335216700 CIRCLIP SGH 95
12 0502 1238 01 0502123801 BALL BEARING SKF 6012-2RS1
13 0335 1151 00 0335115100 CIRCLIP SGA 60
3716 0147 90
Pos. No. Part number Quantity Description Remark
1 0147 1410 03 0147141003 SCREW M6S M12 x 75 8.8 FZB
2 0147 1477 03 0147147703 SCREW M6S 16 x 40 DIN 933
3 3716 0231 00 3716023100 WASHER TBRSB 17 X 42 X 8
5 0384 3595 00 0384359500 DISC SPRING 80 x 41 x 5
6 0544 2162 00 0544216200 LUB. NIPPLE H1 KR 1/8
7 0663 2127 00 0663212700 O-RING 24.2 x 3.0 70 GR
8 0667 4230 00 0667423000 COLLAR 95 x 110 x 12
14 3716 0152 00 3716015200 SPACER N/A
3716 0154 93 (38 mm Guide), 3716 0154 92 (48,5 mm Guide)
3716 0154-80 up to 1995
3716 0154-81 from 1996
Pos. No. Part number Quantity Description Remark
2 0211 1365 00 0211136500 SCREW
6 3716 0438 00 3716043800 GUIDE HOLDER
11 0335 2167 00 0335216700 CIRCLIP
12 0502 1238 01 0502123801 BALL BEARING
13 0335 1151 00 0335115100 CIRCLIP
14 3716 0442 00 3716044200 GUIDE SLEEVE 38 mm
14 3716 0443 00 3716044300 GUIDE SLEEVE 48,5 mm
3716 0186 94
Pos. No. Part number Quantity Description Remark
1 3716 0186 92 3716018692 PACKING KIT PH NR DI22-2-306VDSP
3 0663 6118 00 0663611800 O-RING 11.1 x 1.6 70 GR
6 0661 1505 01 0661150501 BACK-UP RING 7 x 11 x 1.3
15 0661 1026 00 0661102600 SEAL WASHER TREDO 16-3/8″
20 0663 2120 00 0663212000 O-RING 13.3 x 2.4 70 GR NITRIL
26 0653 0905 11 0653090511 GASKET KBM R 3/8″ COPPER
29 0661 1512 00 0661151200 SUPPORT RING
34 0661 1038 00 0661103800 SEAL RING 14 x 18 x 1.3
38 0661 1014 00 0661101400 SEAL WASHER TREDO 20-3/4″
43 3716 0186 03 3716018603 PROTECTOR PH NR 20743541
3715 3138 90
Pos. No. Part number Quantity Description Remark
28 3715 6441 00 3715644100 NOZZLE 0.7 M8 M8 X 10 0.7MM
31 0686 6443 00 0686644300 PLUG G 3/8 R 3/8 DIN 908
32 0661 1026 00 0661102600 SEAL WASHER TREDO 16 TREDO 16-3/8″
33 3715 3136 00 3715313600 SPRING N/A
35 3715 3138 00 3715313800 SPOOL N/A
0686 6442 07 0686644207 PLUG G 1/4-ED VSTI R 1/4-ED

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