DIAMEC 232 Spare Part Recommendations | | | | |
Ref. | Description | Part | Quantity for | Comment |
No. | | Number | 1 Year | 2 Years | 3 Years | |
| Feed Frame | |
1 | Packing Kit | 3716 0168 90 | 1 | 1 | 2 | Feed cylinder |
2 | Overhaul Kit, | 3716 0034 90 | | | 1 | Feed frame, 850mm |
3 | Replacement Kit, | 3716 0270 90 | 1 | 2 | 3 | Feed wires |
4 | Replacement Kit, | 3716 1005 90 | 1 | 2 | 2 | Guide shoes |
5 | Maintenance Kit, | 3716 1857 90 | | 1 | 2 | Chain wheel bearings |
6 | Feed cylinder | 3716 0168 00 | | | 1 | Compl. 425mm stroke |
| Rotation Unit | |
1 | Packing Kit | 3716 0248 92 | 1 | 1 | 2 | Rotation unit |
2 | Overhaul Kit, | 3716 0181 90 | 1 | 2 | 3 | Chuck |
3 | Overhaul Kit, | 3716 0248 93 | | | 1 | Rotation unit |
4 | Packing Kit, | 3716 0429 90 | | 1 | | Hyd. motor |
5 | Hydr. motor | 3716 0429 00 | | | 1 | |
6 | Shaft | 3716 0003 00 | | | 1 | |
7 | Distributor | 3716 0012 00 | | | 1 | |
8 | Rubber muff | 3716 0022 00 | 4 | 8 | 10 | |
9 | Chuck Jaw Kit | | 2 | 4 | 6 | Related to size |
| Rod holder | |
1 | Overhaul Kit, | 3716 0154 91 | | 1 | 2 | Rodholder |
2 | Overhaul Kit, | 3716 0147 90 | 1 | 2 | 3 | Hydraulic grip |
3 | RH Jaw Kit | | 2 | 4 | 6 | Related to size |
| Control Panel | |
1 | Packing Kit, | 3716 0186 92 | 1 | | 1 | Feed valve |
2 | Packing Kit, | 3716 0186 94 | | 1 | 1 | Control panel |
3 | Overhaul Kit, | 3715 3138 90 | | 1 | 1 | Spool |
4 | Hose Set, | 3716 0186 91 | | | 1 | Control panel |
5 | Feed valve | 3716 4649 01 | | 1 | 1 | Control panel |
| | | | | | |
Power Unit PU-20E | | | | | |
1 | Packing Kit, main pump | 3716 0452 90 | | | 1 | PU-20E/D |
2 | Packing Kit, service pump | 3716 0451 90 | | | 1 | PU-20E/D |
3 | Filter Kit | 3716 0107 90 | 1 | 2 | 3 | Filters |
Flush pump TRIDO 45 | | | | | |
1 | Piston Kit | 3715 8309 00 | 1 | 1 | 2 | Compl. for 3 pistons |
2 | Short Cup Kit | 3715 8310 00 | | | 1 | Compl. for 3 pistons |
3 | PAL Seal Kit | 3715 8313 00 | | 1 | 2 | Compl. for 3 pistons |
4 | PALS Sleeve Kit | 3715 8315 00 | | 1 | 2 | Compl. for 3 pistons |
5 | Discharge Valve Kit | 3715 8314 00 | 1 | 1 | 2 | |
6 | Cylinder | 3715 8294 00 | | | 3 | |
7 | Inlet valve | 3715 8288 00 | | | 3 | |
8 | Back up ring | 3715 8284 00 | | | 3 | |
9 | Oil seal | 3715 8280 00 | | | 3 | |
10 | Washer | 3715 8279 00 | | | 3 | |
11 | Piston rod | 3715 8277 00 | | | 3 | |
12 | Water Hose Set | 8492 0211 11 | | | 1 | Suction & delivery hose |
| | | | | | |
Alternatives | | | | | |
| Field Kit, | 8314 0119 01 | A recommendation of parts to be kept on site. | | | |
| Back-up Kit, | 3716 5916 90 | A selection of parts, i.e. minimum recommendations. | | | |
Item | Description | Atlas Copco Part Number | Qty for 1 Year | Qty for 2 Years | Comments | |
Engine Spares Cummins QSC 8.3 Tier 3 Current | |
1 | Fan Belt | 3760008978 | 1 | 2 | | |
2 | Starter | 3760008979 | 1 | 1 | | |
3 | Fuel Supply Pump | 3760008980 | 1 | 1 | | |
4 | Air Filter Primary | 3760008073 | 6 | 12 | | |
5 | Air Filter Secondary | 3760008074 | 6 | 12 | | |
6 | Oil Filters | 3760008072 | 12 | 24 | | |
7 | Fuel Filter | 3760008983 | 6 | 12 | | |
8 | Fuel Filter Racor Water Separator | 3760008961 | 6 | 12 | | |
9 | Fuel Filter Secondary | 3760008984 | 6 | 12 | | |
10 | Coolant Filter Element | 3760008982 | 5 | 10 | | |
Hydraulic Filters | |
1 | Return Filter | 3760004894 | 3 | 6 | | |
2 | Auxiliary Pumps Filter Element | 3760004890 | 3 | 6 | | |
3 | Main Pump Filter | 3760004888 | 3 | 6 | | |
4 | Case Drain Filter | 3760005230 | 3 | 6 | | |
5 | Tank Breather | 3760009018 | 2 | 4 | | |
Hydraulic Group | |
1 | Seal Kit for Main Pump 3760005919 | 3760008830 | 1 | 1 | | |
2 | Seal Kit For Auxiliary Pump 3760008063 | 3760008832 | 1 | 1 | | |
3 | Seal Kit for Rotation Motor 3760009216 | 3760007906 | 1 | 1 | | |
4 | Seal Kit For Secondary Pump 3760004808 | 3760008831 | 1 | 1 | | |
5 | O-ring through drive for Pump 3760008063 | 3760008833 | 1 | 1 | | |
6 | Seal Kit (O-ring face hydraulic hoses) | 3760012053 | 1 | 1 | | |
7 | Seal Kit (Rexroth Main Valve bank) | 3760010610 | 1 | 1 | | |
8 | Hydraulic Motor Mud Mixer (0.45 CU IN) | 3760004885 | 1 | 2 | Used on CS3001 & CS4002 | |
9 | Hydraulic Motor Seal Kit (0.7 CU IN) | 3760008650 | | | Normally used on CS1000 P4 | |
Rotation Group | |
1 | Oil Pump (Lube Pump) | 3760008802 | 1 | 0 | Rot. Head “P” | |
2 | HV Chain 1 in. | 3760007513 | 1 | 0 | Rot. Head “P” | |
3 | Oil Filter (Lube System) | 3760007161 | 12 | 24 | Rot. Head “P” | |
4 | Shim Kit | 3760010584 | 1 | 0 | Rot. Head “P” | |
5 | Key #404 | 3760007177 | 1 | 0 | Rot. Head “P” | |
6 | Rebuild Kit “P” Size CS Drillhead | 3760010585 | 0 | 1 | Rot. Head “P” & Funk Trans. | |
7 | Bearing (Thrust) | 3760007186 | 2 | 0 | Chuck | |
| | | | | | |
3716 0034 90 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
3 | 0211 1381 00 | 0211138100 | CAP SCREW | MC6S 10 x 130 | | |
4 | 0291 1111 00 | 0291111100 | LOCK NUT | M10 LM6M 6924-8 | | |
6 | 3716 0270 00 | 3716027000 | WIRE | TURBOLIFT DIA8 L=3157 | | |
9 | 3716 0168 90 | 3716016890 | PACKING SET | FEED CYLINDER | | |
16 | 3716 0271 00 | 3716027100 | WIRE | TURBOLIFT DIA8 L=4489 | | |
17 | 3716 0063 00 | 3716006300 | GUIDE BAR | N/A | | |
18 | 0147 1322 03 | 0147132203 | SCREW M8x16 FZB | M6S 8 x 16 | | |
19 | 0335 1140 00 | 0335114000 | CIRCLIP SGA 40 | SGA 40 DIN 471 | | |
23 | 3716 0275 00 | 3716027500 | PULLEY | N/A | | |
25 | 0190 1360 00 | 0190136000 | SET SCREW | P6SS 10 x 20 | | |
26 | 3716 1005 00 | 3716100500 | CHANNEL | N/A | | |
27 | 0147 1367 03 | 0147136703 | SCREW M10x50 FZB | M6S 10 x 50 8.8 FZB | | |
28 | 3716 1004 00 | 3716100400 | GUIDE SHOE | N/A | | |
29 | 0301 2344 00 | 0301234400 | WASHER 10 | BRB 10.5 x 20 x 2 | | |
30 | 3716 1857 00 | 3716185700 | BEARING | HK 4016 2RS | | |
31 | 0544 2106 00 | 0544210600 | LUB. NIPPLE | M6 x I | | |
36 | 3716 1003 00 | 3716100300 | PLATE | N/A | | |
39 | 3716 0059 00 | 3716005900 | SPRING | 15 x 67.5 | | |
42 | 0211 1329 00 | 0211132900 | CAP SCREW | MC6S 8 x 45 | | |
56 | 0211 1246 00 | 0211124600 | CAP SCREW | MC6S 6 x 16 | | |
57 | 0147 1246 03 | 0147124603 | SCREW M6x16 FZB | M6S 6 x 16 | | |
60 | 3715 3880 90 | 3715388090 | PACKING KIT, MVCS66ER | BACK PRESSURE VALVE | | |
67 | 0196 1322 00 | 0196132200 | SET SCREW | SK6SS 8 x 16 | | |
3716 1005 90 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
25 0147 1368 03 8 SCREW | | |
27 | 0147 1367 03 | 8 | SCREW | | | |
29 0301 2344 00 8 WASHER | | |
70 | 3716 1003 00 | 2 | PLATE | | | |
71 3716 1004 00 2 GUIDE SHOE | | |
72 | 3716 1005 00 | 2 | CHANNEL | | | |
73 0190 1360 00 6 SET SCREW | | |
77 | 0291 1111 00 | 8 | LOCK NUT | | | |
3716 1857 90 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
19 0335 1140 00 6 CIRCLIP SGA 40 SGA 40 DIN 471 | | |
22 | 3716 0277 00 | 2 | SHAFT | N/A | | |
30 3716 1857 00 8 BEARING HK 4016 2RS | | |
31 | 0544 2106 00 | 3 | LUB. NIPPLE | M6 x I | | |
34 3716 0278 00 1 SHAFT N/A | | |
58 | 0196 1319 00 | 1 | SET SCREW | SK6SS 8 x 10 | | |
67 0196 1322 00 1 SET SCREW SK6SS 8 x 16 | | |
3716 0270 90 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
6 3716 0270 00 1 WIRE DIA 8 L=3157 | | |
16 | 3716 0271 00 | 1 | WIRE | DIA 8 L=4489 | | |
39 3716 0059 00 4 SPRING 15 x 67.5 | | |
42 | 0211 1329 00 | 2 | CAP SCREW | MC6S 8 x 45 | | |
56 0211 1246 00 2 CAP SCREW MC6S 6 x 16 | | |
57 | 0147 1246 03 | 2 | SCREW | M6S 6 x 16 | | |
67 0196 1322 00 3 SET SCREW SK6SS 8 x 16 | | |
3716 0248 93 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
1 | 3716 0429 90 | 3716042990 | PACKING SET | N/A | | |
2 | 0211 1363 00 | 0211136300 | CAP SCREW | MC6S 10 x 30 | | |
3 | 3715 3211 00 | 3715321100 | GASKET | N/A | | |
9 | 0504 2502 00 | 0504250200 | BALL BEARING | 3302 ATN9 | | |
10 | 0335 2141 00 | 0335214100 | CIRCLIP | SGH 42 DIN 472 | | |
11 | 0663 2122 00 | 0663212200 | O-RING | 15.3 x 2.4 70 GR | | |
13 | 0211 1325 00 | 0211132500 | CAP SCREW | MC6S 8 x 25 | | |
15 | 0666 6000 11 | 0666600011 | SEAL | BAB SL 70 X 90 X 7 | | |
16 | 0211 1321 00 | 0211132100 | CAP SCREW | MC6S 8 x 14 | | |
19 | 0335 2165 00 | 0335216500 | CIRCLIP | SGH 90 DIN 472 | | |
20 | 0508 1100 18 | 0508110018 | BEARING | NU 1012 ML | | |
22 | 0663 6146 00 | 0663614600 | O-RING | 109.5 x 3 70 GR | | |
24 | 0663 6139 00 | 0663613900 | O-RING | 74.5 x 3 70 GR | | |
25 | 0661 1536 00 | 0661153600 | BACK-UP RING | 75 x 80 x 1.3 | | |
27 | 0502 2116 00 | 0502211600 | BALL BEARING | 6216 | | |
28 | 0663 6152 00 | 0663615200 | O-RING | 139.5 x 3 | | |
30 | 0300 0274 08 | 0300027408 | PLAIN WASHER | SBRB 21 x 37 x 4 DIN | | |
31 | 0663 6140 00 | 0663614000 | O-RING | 79.5 x 3 | | |
32 | 0661 1537 00 | 0661153700 | BACK-UP RING | 80 x 85 x 1.3 | | |
33 | 0663 6143 00 | 0663614300 | O-RING | 94.5 x 3 70 GR | | |
34 | 3716 0262 00 | 3716026200 | WEAR WASHER | N/A | | |
35 | 3716 0022 00 | 3716002200 | RUBBER MUFF | N/A | | |
37 | 0663 6149 00 | 0663614900 | O-RING | 124.5 x 3 | | |
39 | 3716 0268 00 | 3716026800 | SPRING | N/A | | |
41 | 3716 0261 00 | 3716026100 | PARALLEL PIN | 10p6 x 20 | | |
44 | 3715 3202 00 | 3715320200 | PLUG | 8.4 X 10 | | |
45 | 3716 0010 00 | 3716001000 | WEAR RING | N/A | | |
46 | 0666 6000 22 | 0666600022 | SEAL | 90 x 110 x 7.5/8.5 | | |
50 | 0663 6136 00 | 0663613600 | O-RING | 59.5 x 3 70 GR | | |
51 | 3716 0009 00 | 3716000900 | WEAR RING | N/A | | |
57 | 0291 1116 00 | 0291111600 | LOCK NUT M20 | M20 LM6M | | |
59 | 0211 1246 00 | 0211124600 | CAP SCREW | MC6S 6 x 16 | | |
64 | 0661 1029 00 | 0661102900 | SEAL WASHER | TREDO 118 | | |
65 | 0661 1014 00 | 0661101400 | SEAL WASHER | TREDO 12 | | |
66 | 3716 2831 00 | 3716283100 | GASKET | N/A | | |
3716 0248 92 | | |
Pos. No. | Part number | | Description | Remark | | |
3 | 3715 3211 00 | 3715321100 | GASKET | N/A | | |
10 | 0335 2141 00 | 0335214100 | CIRCLIP | SGH 42 DIN 472 | | |
11 | 0663 2122 00 | 0663212200 | O-RING | 15.3 x 2.4 70 GR | | |
15 | 0666 6000 11 | 0666600011 | SEAL | BAB SL 70 X 90 X 7 | | |
19 | 0335 2165 00 | 0335216500 | CIRCLIP | SGH 90 DIN 472 | | |
22 | 0663 6146 00 | 0663614600 | O-RING | 109.5 x 3 70 GR | | |
24 | 0663 6139 00 | 0663613900 | O-RING | 74.5 x 3 70 GR | | |
25 | 0661 1536 00 | 0661153600 | BACK-UP RING | 75 x 80 x 1.3 | | |
28 | 0663 6152 00 | 0663615200 | O-RING | 139.5 x 3 | | |
31 | 0663 6140 00 | 0663614000 | O-RING | 79.5 x 3 | | |
32 | 0661 1537 00 | 0661153700 | BACK-UP RING | 80 x 85 x 1.3 | | |
33 | 0663 6143 00 | 0663614300 | O-RING | 94.5 x 3 70 GR | | |
37 | 0663 6149 00 | 0663614900 | O-RING | 124.5 x 3 | | |
46 | 0666 6000 22 | 0666600022 | SEAL | 90 x 110 x 7.5/8.5 | | |
50 | 0663 6136 00 | 0663613600 | O-RING | 59.5 x 3 70 GR | | |
64 | 0661 1029 00 | 0661102900 | SEAL WASHER | TREDO 118 | | |
65 | 0661 1014 00 | 0661101400 | SEAL WASHER | TREDO 12 | | |
66 | 3716 2831 00 | 3716283100 | GASKET | N/A | | |
3716 0181 90 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
2 | 0211 1363 00 | 0211136300 | CAP SCREW | MC6S 10 x 30 | | |
13 | 0211 1325 00 | 0211132500 | CAP SCREW | MC6S 8 x 25 | | |
31 | 0663 6140 00 | 0663614000 | O-RING | 79.5 x 3 | | |
32 | 0661 1537 00 | 0661153700 | BACK-UP RING | 80 x 85 x 1.3 | | |
33 | 0663 6143 00 | 0663614300 | O-RING | 94.5 x 3 70 GR | | |
34 | 3716 0262 00 | 3716026200 | WEAR WASHER | N/A | | |
35 | 3716 0022 00 | 3716002200 | RUBBER MUFF | N/A | | |
37 | 0663 6149 00 | 0663614900 | O-RING | 124.5 x 3 | | |
39 | 3716 0268 00 | 3716026800 | SPRING | N/A | | |
41 | 3716 0261 00 | 3716026100 | PARALLEL PIN | 10p6 x 20 | | |
3716 0429 91 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
6 | 0663 2128 00 | 0663212800 | O-RING | 26.2 x 3 70 Grader | | |
12 | 0663 2126 00 | 0663212600 | O-RING | 22.2 x 3 | | |
15 | 0291 1110 00 | 0291111000 | LOCK NUT | M8 LM6M | | |
16 | 3716 0317 00 | 3716031700 | WHEEL | N/A | | |
17 | 3715 0353 00 | 3715035300 | BELLOWS | V6-289 | | |
18 | 0661 1503 00 | 0661150300 | BACK-UP RING | 13 x 9 x 1.3 | | |
19 | 0663 2115 00 | 0663211500 | O-RING | 8.3 x 2.4 | | |
20 | 0663 9184 00 | 0663918400 | O-RING | 26.58 x 3.53 | | |
3716 0248 91 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
1 | 3716 0429 80 | 3716042980 | MOTOR | HYDRAULIC | | |
4 | 3716 0379 00 | 3716037900 | HOUSING | ÄMNE 3716 0379-70 | | |
5 | 3716 0249 00 | 3716024900 | PINION | N/A | | |
11 | 0663 2122 00 | 0663212200 | O-RING | 15.3 x 2.4 70 GR | | |
12 | 3716 0251 00 | 3716025100 | SHAFT | N/A | | |
14 | 3716 0250 00 | 3716025000 | GEAR WHEEL | N/A | | |
43 | 3716 0252 00 | 3716025200 | SHAFT | N/A | | |
59 | 0211 1246 00 | 0211124600 | CAP SCREW | MC6S 6 x 16 | | |
61 | 0211 1363 00 | 0211136300 | CAP SCREW | MC6S 10 x 30 | | |
63 | 3715 8807 00 | 3715880700 | PLUG | UN 3/4 x 16 | | |
64 | 0661 1029 00 | 0661102900 | SEAL WASHER | TREDO 118 | | |
65 | 0661 1014 00 | 0661101400 | SEAL WASHER | TREDO 12 | | |
66 | 3716 2831 00 | 3716283100 | GASKET | N/A | | |
– | 0211 1336 00 | 0211133600 | CAP SCREW | MC6S 8 x 80 | | |
3716 0154 91 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
1 | 3716 0353 00 | 3716035300 | PARALLEL PIN | N/A | | |
5 | 0544 2162 00 | 0544216200 | LUB. NIPPLE | H1 KR 1/8 | | |
8 | 3716 0161 00 | 3716016100 | BUSHING | GLY PG 303415 | | |
9 | 3716 0159 00 | 3716015900 | SPRING | STECE 12380 | | |
10 | 0192 1319 00 | 0192131900 | SET SCREW | T6SS M8 x 10 | | |
11 | 0335 2167 00 | 0335216700 | CIRCLIP | SGH 95 | | |
12 | 0502 1238 01 | 0502123801 | BALL BEARING | SKF 6012-2RS1 | | |
13 | 0335 1151 00 | 0335115100 | CIRCLIP | SGA 60 | | |
3716 0147 90 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
1 | 0147 1410 03 | 0147141003 | SCREW | M6S M12 x 75 8.8 FZB | | |
2 | 0147 1477 03 | 0147147703 | SCREW | M6S 16 x 40 DIN 933 | | |
3 | 3716 0231 00 | 3716023100 | WASHER | TBRSB 17 X 42 X 8 | | |
5 | 0384 3595 00 | 0384359500 | DISC SPRING | 80 x 41 x 5 | | |
6 | 0544 2162 00 | 0544216200 | LUB. NIPPLE | H1 KR 1/8 | | |
7 | 0663 2127 00 | 0663212700 | O-RING | 24.2 x 3.0 70 GR | | |
8 | 0667 4230 00 | 0667423000 | COLLAR | 95 x 110 x 12 | | |
14 | 3716 0152 00 | 3716015200 | SPACER | N/A | | |
3716 0154 93 (38 mm Guide), 3716 0154 92 (48,5 mm Guide) | | |
3716 0154-80 up to 1995 | | |
3716 0154-81 from 1996 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
2 | 0211 1365 00 | 0211136500 | SCREW | | | |
6 | 3716 0438 00 | 3716043800 | GUIDE HOLDER | | | |
11 | 0335 2167 00 | 0335216700 | CIRCLIP | | | |
12 | 0502 1238 01 | 0502123801 | BALL BEARING | | | |
13 | 0335 1151 00 | 0335115100 | CIRCLIP | | | |
14 | 3716 0442 00 | 3716044200 | GUIDE SLEEVE | 38 mm | | |
14 | 3716 0443 00 | 3716044300 | GUIDE SLEEVE | 48,5 mm | | |
3716 0186 94 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
1 | 3716 0186 92 | 3716018692 | PACKING KIT | PH NR DI22-2-306VDSP | | |
3 | 0663 6118 00 | 0663611800 | O-RING | 11.1 x 1.6 70 GR | | |
6 | 0661 1505 01 | 0661150501 | BACK-UP RING | 7 x 11 x 1.3 | | |
15 | 0661 1026 00 | 0661102600 | SEAL WASHER | TREDO 16-3/8″ | | |
20 | 0663 2120 00 | 0663212000 | O-RING | 13.3 x 2.4 70 GR NITRIL | | |
26 | 0653 0905 11 | 0653090511 | GASKET | KBM R 3/8″ COPPER | | |
29 | 0661 1512 00 | 0661151200 | SUPPORT RING | | | |
34 | 0661 1038 00 | 0661103800 | SEAL RING | 14 x 18 x 1.3 | | |
38 | 0661 1014 00 | 0661101400 | SEAL WASHER | TREDO 20-3/4″ | | |
43 | 3716 0186 03 | 3716018603 | PROTECTOR | PH NR 20743541 | | |
3715 3138 90 | | |
Pos. No. | Part number | Quantity | Description | Remark | | |
28 | 3715 6441 00 | 3715644100 | NOZZLE 0.7 M8 | M8 X 10 0.7MM | | |
31 | 0686 6443 00 | 0686644300 | PLUG G 3/8 | R 3/8 DIN 908 | | |
32 | 0661 1026 00 | 0661102600 | SEAL WASHER TREDO 16 | TREDO 16-3/8″ | | |
33 | 3715 3136 00 | 3715313600 | SPRING | N/A | | |
35 | 3715 3138 00 | 3715313800 | SPOOL | N/A | | |
– | 0686 6442 07 | 0686644207 | PLUG G 1/4-ED | VSTI R 1/4-ED | | |